Medical & Pharamceutical

Precision that meets medical standards

In the medical and pharmaceutical industry, everything revolves around reliability, traceability and extremely precise manufacturing. For many years, Tumag has been building high-quality moulds and fine-mechanical components for applications where tolerances are minimal and the requirements exceptionally high. Our expertise in mould construction, toolmaking and high-precision machining makes us a solid partner for both early R&D phases and stable series production that demands absolute consistency.

We take into account the strict requirements within this sector, such as material compatibility with medical and pharmaceutical environments, cleanability, wear resistance and the need for complete documentation and traceability. Customers can rely on processes designed to comply with common medical standards and validation requirements.

From product design to optimised production tooling

We are happy to get involved early as a development partner during the product-design phase. Together with designers and engineers, we analyse the feasibility of critical functions and advise on material selection, wall thicknesses, draft angles, tolerances, mechanical loads and functional integrations. Based on this, we develop mould concepts that guarantee efficient production and a high degree of repeatability.

When geometries become complex or when products must meet strict requirements for leak-tightness, dosing or movement, we translate design specifications into reliable moulds — from single-cavity solutions to complex multi-cavity systems. We consider optimal cooling, wear behaviour, ejection strategies and stability, ensuring that the mould is suitable for long production cycles with minimal downtime.

Moulds for medical plastics and critical components

Tumag develops moulds for a wide range of medical and pharmaceutical applications, including dosing systems, closure mechanisms, protective caps, testing and analysis tools, microcomponents and parts made from medical-grade plastics. These materials — such as PC, PP, PEEK or medically certified TPEs — require an expert approach. Each has its own shrink behaviour, flow characteristics and processing temperatures, all of which we incorporate into our mould designs.

Our experience in wire EDM, sink EDM, cylindrical and profile grinding, HSM milling and other fine-mechanical techniques ensures moulds that meet the dimensional accuracy and shape stability required for components that often have a direct impact on patient safety. Examples include uniform dosing openings, closures with consistent actuation forces or microstructures that are crucial for diagnostic devices.

Validation, optimisation and consistent quality

For medical applications, the work does not end with the delivery of the mould. We support our customers during validation and testing phases, trial moulding, process optimisation and cycle-time determination. Through data-driven process adjustments, we aim for maximum stability, minimal scrap and a fully controlled production process.

Traceability and quality assurance are central: measurement reports, digital mould documentation, periodic inspections and maintenance planning ensure that the mould continues to perform reliably for many years — even in 24/7 production environments.

A partner who thinks ahead and evolves with you

In short: in the medical and pharmaceutical sector, choosing Tumag means choosing a partner who pursues the same level of precision as the industry itself. We contribute to safe, reliable and reproducible products — today and for the innovations of tomorrow.